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Technical Paper

CFD Study of an LPG DI SI Engine for Heavy Duty Vehicles

2002-05-06
2002-01-1648
This work aimed to develop an LPG fueled direct injection SI engine, especially in order to improve the exhaust emission quality while maintaining high thermal efficiency comparable to a conventional engine. In-cylinder direct injection engines developed recently worldwide utilizes the stratified charge formation technique at low load, whereas at high load, a close-to-homogeneous charge is formed. Thus, compared to a conventional port injection engine, a significant improvement of fuel consumption and power can be achieved. To implement such a combustion strategy, the stratification of mixture charge is very important, and an understanding of its combustion process is also inevitably necessary. In this work, a numerical simulation was performed using a CFD code (KIVA-3), where the shape of a combustion chamber, swirl intensity, injection timing and duration, etc. were varied and their effects on the mixture formation and combustion process were investigated.
Technical Paper

The Possibility of Gas to Liquid (GTL) as a Fuel of Direct Injection Diesel Engine

2002-05-06
2002-01-1706
In this study, engine performances and exhaust emissions characteristics of compression ignition engine fueled with GTL were investigated by comparison with diesel fuel. Diesel engine could be operated fueled with GTL without any special modify for the test engine. With the high cetane number of GTL, the ignition lag was shorter, and the combustion started earlier than that of diesel fuel. Brake thermal efficiency operated with GTL increased at middle load conditions due to incomplete combustion emission such as CO and THC were lower than that of diesel fuel operation. NOx emission with GTL was comparable to diesel fuel, and there was a little decrease at high load. With GTL, soot emission was lower than with diesel fuel at above middle load condition. It seemed to be a reason of soot reduction that there was little sulphur contained in GTL.
Technical Paper

Spectroscopic Investigation of the Combustion Process in DME Compression Ignition Engine

2002-05-06
2002-01-1707
For better understanding of the in-cylinder combustion characteristics of DME, combustion radicals of a direct injection DME-Fueled compression ignition engine were observed using a spectroscopic method. In this initial report, the emission intensity of OH, CH, CHO, C2 and NO radicals was measured using a photomultiplier. These radicals could be measured with wavelength resolution (half-width) as about 3.3 nm. OH and CHO radicals appeared first, and then CH radical emission was detected. After that, the combustion radicals were observed using a high-speed image intensified video camera with band-pass filter. All of radicals were able to observe as images with half-width as 6 or about 10 nm. Rich DME leaked from nozzle was burning at the end of combustion. Therefore, the second light emission of C2 radical after the main combustion was observed.
Technical Paper

Atomization Characteristics for Various Ambient Pressure of Dimethyl Ether (DME)

2002-05-06
2002-01-1711
Recently, dimethyl ether (DME) has been attracting much attention as a clean alternative fuel, since the thermal efficiency of DME powered diesel engine is comparable to diesel fuel operation and soot free combustion can be achieved. In this experiment, the effect of ambient pressure on DME spray was investigated with observation of droplet size such as Sauter mean diameter (SMD) by the shadowgraph and image processing method. The higher ambient pressure obstructs the growth of DME spray, therefore faster breakup was occurred, and liquid column was thicker with increasing the ambient pressure. Then engine performances and exhaust emissions characteristics of DME diesel engine were investigated with various compression ratios. The minimum compression ratio for the easy start and stable operation was obtained at compression ratio of about 12.
Technical Paper

Investigation of the Combustion Process of a DI CI Engine Fueled with Dimethyl Ether

2001-09-24
2001-01-3504
Dimethyl Ether (DME) is one of the major candidates for the next generation fuel for compression ignition (CI) engines. It has good self-ignitability and would not produce particulate, even at rich conditions. DME has proved to be able to apply to ordinary diesel engines with minimal modifications, but its combustion characteristics are not completely understood. In this study, the behavior of a DME spray and combustion process of a direct injection CI engine fueled with DME was investigated by combustion observation and in-cylinder gas sampling. To distinguish evaporated and non-evaporated zones of a spray, direct and schlieren imaging were carried out. The sampled gas from a DME spray was analyzed by gas chromatography, and the major intermediate product histories during ignition period were analyzed.
Technical Paper

Performance and Emissions of a DI Diesel Engine Operated with LPG and Ignition Improving Additives

2001-09-24
2001-01-3680
This research investigated the performance and emissions of a direct injection (DI) Diesel engine operated on 100% butane liquid petroleum gas (LPG). The LPG has a low cetane number, therefore di-tertiary-butyl peroxide (DTBP) and aliphatic hydrocarbon (AHC) were added to the LPG (100% butane) to enhance cetane number. With the cetane improver, stable Diesel engine operation over a wide range of the engine loads was possible. By changing the concentration of DTBP and AHC several different LPG blended fuels were obtained. In-cylinder visualization was also used in this research to check the combustion behavior. LPG and only AHC blended fuel showed NOX emission increased compared to Diesel fuel operation. Experimental result showed that the thermal efficiency of LPG powered Diesel engine was comparable to Diesel fuel operation. Exhaust emissions measurements showed that NOX and smoke could be considerably reduced with the blend of LPG, DTBP and AHC.
Technical Paper

Spray Characteristics of DME Blended Biodiesel Oil

2001-09-24
2001-01-3636
Spray characteristics of biodiesel oil was investigated as it can be applied to industrial combustion systems, including internal combustion engines. Shadowgraph methodology using Greenfield system was used to take some images of the spray and to measure droplet size. A high speed video camera was also used to take a picture of spray penetration and its angle. From the results, it shows that DME blended biodiesel oil has almost the same droplet size as conventional diesel oil, when the blended DME ratio is over 50% by weight. It is also shown that there exists optimum fuel injection pressure that has minimum droplet size when the ambient gas pressure is constant.
Technical Paper

Spray Characteristics of LPG Direct Injection Diesel Engine

2003-03-03
2003-01-0764
In this study, spray images of LPG Blended Fuels (LBF) for DI diesel engines were observed using a constant volume chamber at high ambient temperature and pressure, and the spray characteristics of the fuel were investigated. The LBF spray started to vaporize at the injector tip and the outer downstream regions of the spray, like diesel fuel, because of the high temperature at these areas. There were more vaporized areas compared to diesel fuel. Sufficient fuel injection volume and volatility of LBF resulted in good fuel-air mixture, then, THC emissions decreased compared to diesel fuel at high load engine test conditions. Butane spray image could not be observed at the injector tip. It seems that the high temperature of the injector tip caused the butane spray to vaporize rapidly. Spray tip penetration with LBF and butane were equal or greater than with diesel fuel. The high volatility of LBF and butane had no noticeable effect on spray penetration.
Technical Paper

Experimental Study of Direct Injection Diesel Engine Fueled with Two Types of Gas To Liquid (GTL)

2002-10-21
2002-01-2691
In this study, the main properties of two types of gas-to-liquid (GTL) fuels were investigated. Then, performance and emission characteristics of a compression ignition engine fueled with GTLs were investigated by comparison with diesel fuel. GTL1 was composed of 100% paraffin by volume, and GTL2 was composed of 99.8% paraffin and 0.2% aromatics by volume. Most GTL fuel properties were comparable to those of diesel fuel, while both fuels have a higher cetane number and lower sulphur. A diesel engine could be operated with GTL fueling without any special engine modifications. Our tests showed that with the high cetane number of GTLs, the ignition delay was shorter, and combustion started earlier than with diesel fuel. With GTL1 operation, THC and soot emissions were lower than with diesel fuel operation, and even lower with GTL2 fueling.
Technical Paper

Performance and Emissions Characteristics of an LPG Direct Injection Diesel Engines

2002-03-04
2002-01-0869
In this study, performance and emissions characteristics of an LPG direct injection (DI) engine with a rotary distributor pump were examined by using cetane enhanced LPG fuel developed for diesel engines. Results showed that stable engine operation was possible for a wide range of engine loads. Also, engine output power with cetane enhanced LPG was comparable to diesel fuel operation. Exhaust emissions measurements showed NOx and smoke could be reduced with the cetane enhanced LPG fuel. Experimental model vehicle with an in-line plunger pump has received its license plate in June 2000 and started high-speed tests on a test course. It has already been operated more than 15,000 km without any major failure. Another, experimental model vehicle with a rotary distributor pump was developed and received its license plate to operate on public roads.
Technical Paper

Combustion Radicals Observation of DME Engine by Spectroscopic Method

2002-03-04
2002-01-0863
For better understanding of the in-cylinder combustion characteristics of DME, combustion radicals of a direct injection DME-Fueled compression ignition engine were observed using a spectroscopic method. In this initial report, the emission intensity of OH, CH, CHO, C2 and NO radicals was measured using a photomultiplier. These radicals could be measured with wavelength resolution (half-width) of about 3.3 nm. OH and CHO radicals appeared first, and then CH radical emission was detected. After that, the combustion radicals were observed using a high-speed image intensified video camera. C2 and CH radicals were able to observe roughly as images. However, the emission intensity of DME combustion was not strong enough to take OH, CHO and NO radical images. CH radical combustion occurred near the chamber wall and burned like a ring, as combustion progress, indicating active heat release occurred near the chamber wall.
Technical Paper

Spray and Exhaust Emission Characteristics of a Biodiesel Engine Operating with the Blend of Plant Oil and DME

2002-03-04
2002-01-0864
As an effective method to solve the global warming and the energy crisis, the research has been carried out for the adaptability of plant oil as an alternative fuel for Diesel engine. But there are the problems of engine performance and exhaust emissions owing to the high viscosity and low volatility, when the plant oil is used as a fuel. In order to eliminate these problems, spray characteristics of the DME (Dimethyl ether) blended plant oil has been examined by using the image processing based on the shadowgraph methodology. Results show that the optimum mixing ratio of the blend is about 50:50 (by weight %). Thereafter, experiments have been conducted with a DI Diesel engine using the DME blended plant oil, and compared the exhaust emissions with Diesel, DME and transesterified fuel operation. From the results, it can be concluded that the combustion characteristics of DME blended plant oil are comparable to Diesel fuel.
Technical Paper

Dual Mode Combustion Concept With Premixed Diesel Combustion by Direct Injection Near Top Dead Center

2003-03-03
2003-01-0742
Premixed diesel combustion was performed and various characteristics examined with fuel injection timing near top dead center (TDC). A lean and uniform fuel-air mixture was found to during 25° C.A. with a narrow injection angle (27.5° with respect to horizontal), shallow dish combustion chamber, and low cetane number fuel (CN=19). These conditions enabled low NOx combustion in no exhaust gas re-circulation (EGR), despite fuel injection timing around 25° BTDC. Furthermore, HC emissions were lower than with premixed diesel combustion of the early injection type. Because fuel injection timing was near TDC, the volume of the mixture dispersed to a squish area was decreased. This combustion mode was also achieved with a high-cetane fuel (conventional diesel fuel) and high EGR rate conditions. However, in this case, it was difficult to adjust the ignition timing near top dead center. This combustion system also showed good performance in conventional diesel combustion mode.
Technical Paper

Development of Retrofit DME Diesel Engine Operating with Rotary Distributor Fuel Injection Pump

2003-03-03
2003-01-0758
In order to reduce environmental disruption due to exhaust PM and NOx emissions from diesel engines of dimethyl ether (DME) has been proposed the use for the next generation vehicles, because the discharge of the atmospheric pollutants is less. In this study, DME is used to fuel a retrofit type diesel engine, and operational tests were carried out using a rotary distributor fuel injection pump. In this experiment, comparison and examination of the effects of fuel injection pressure, nozzle hole diameter, and injection timing. When using DME as an alternative fuel, the fuel temperature affects engine operation. And diameter of the injector nozzle hole and larger injection quantity is regarded as factors affecting the improvement in engine performance. In addition, for understanding the DME spray in the cylinder, DME was sprayed in a constant volume chamber where atmospheric temperature and pressure increased simultaneously, and the result is compared and examined with diesel fuel.
Technical Paper

Performance and Emissions of a DI diesel engine Operated with LPG and Cetane Enhancing additives

2003-05-19
2003-01-1920
Experiments were conducted to operate a direct injection (DI) diesel engine by using Liquefied Petroleum Gas (LPG) as a main fuel. Aliphatic Hydrocarbon (AH), cetane enhancing additive and lubricating additive were also added to the LPG so that smooth operation was achieved with a wide range of engine loads. Since the lubricity of LPG is lower than the diesel fuel therefore lubricating additive was employed to enhance the lubricity of LPG blended fuel. Furthermore, prototype LPG diesel truck was developed in this work, and the mileage reached about 70,000 km without any major failure. Prototype truck has good starting, good drive-off, acceleration and braking characteristics.
Technical Paper

Experimental Investigation of Lubricity Improvement of Gas-to-liquid (GTL) Fuels with Additives for Low Sulphur Diesel Fuel

2003-05-19
2003-01-1948
In this study, lubricity improvers were added to three different GTL fuels, which were then quantified with a High Frequency Reciprocating Rig (HFRR) and compared with ultra low sulphur diesel fuel (ULS). Furthermore, the lubricity of mixtures of a GTL blended with ULS was also investigated. Two kinds of compounds were tested as lubricity improvers: unsaturated fatty acids (UFA-type) and partial UFA esters of glycerin (Ester-type). All GTL fuels showed less sensitivity to a lubricity additive than ULS did, but the ULS mixture had better than expected lubricity. Thus it was concluded that blending of GTLs with ULS can be regarded as one practical measure to sufficiently improve lubricity. HFRR tests performed under the same viscosity suggested that fuel composition had an important effect on its sensitivity to an additive, as well as viscosity.
Technical Paper

Spectroscopic Analysis of Combustion Flame Fueled with Dimethyl Ether (DME)

2003-05-19
2003-01-1797
To better understand the combustion characteristics of DME, emission intensities of DME combustion radicals from a pre-mixed burner flame were measured by a spectroscope and photomultiplier, Results were compared to other fuels, such as methane and butane. Large peaks in the band spectra from pre-mixed and diffusion DME flames were found near 310 nm, 430 nm, and 515 nm, arising from OH, CH and C2, respectively. The DME emission intensities decreased with increasing the equivalence ratio in this study. Notably, the relative decrease in the C2 band spectra peak was greater than that of the OH band. Comparing the pre-mixed DME and butane flames, the butane band spectra peaks were similar in shape, but much stronger than those for DME. However, it was remarkable that CH and C2 band spectra peaks decreased only slightly with increase in equivalence ratio compared to the DME case.
Technical Paper

The Dependence of Carbon/Hydrogen Ratio on Soot Particle Size

1992-02-01
920689
This paper deals with the process regarding how dehydrogenation of soot particles takes place. The measured carbon/hydrogen ratios plotted against mean-diameter of soots fall on a straight line passing through the origin. It is shown that in the course of soot particle growth CM ratio increases linearly with the particle diameter: D. This is an indication of the fact that the number of carbon grows in proportion to D3, whereas that of hydrogen is proportional to D2. It is there by concluded that hydrogen sit only on surface of soot particles.
Technical Paper

Dual-Fuel Diesel Engine Using Butane

1992-02-01
920690
The authors tried to use LP gas, mainly butane, as the main fuel of diesel engines to reduce soot and to maintain high thermal efficiency. LP gas was injected in the direction of the intake valve directly as a spray to prevent knocking and to preserve high charging efficiency. The newly developed electronic fuel injection provided accurate fuel control and injection timing. As a result, the dual-fuel operation produced high thermal efficiency almost identical to that of diesel engines. Soot in engine exhaust was almost negligible. Three quarters of maximum output was obtained with butane, and only small amount of gas oil for idling, in spite of an high compression ratio of 17 for gas engines. Increasing the proportion of gas oil resulted in maximum output from a diesel engine and almost no soot output.
Technical Paper

Research and Development of a Medium Duty DME Truck

2005-05-11
2005-01-2194
Dimethyl ether (DME) has been attracting notable attention as a clean alternative fuel for diesel engines. The authors developed a medium duty DME truck, and investigated aspects of vehicle performance such as engine power, exhaust characteristics, fuel consumption, noise, in-vehicle systems, and so on. Results indicated that higher engine torque and power could be achieved with DME compared to diesel fuel operation of the base engine at any engine speed. Results also showed that emissions decreased dramatically, to 27% for NOx, 74% for HC, 95% for CO and 94% for PM (Particulate Matter) compared to maximum allowed Japanese 2003 emission regulations. The operating noise of the DME vehicle was slightly lower than the base vehicle with diesel fuel, because the combustion noise with DME was decreased compared to with diesel fuel operation. The DME vehicle was given a public license plate in October 2004, after which running test continued on public roads and on a test course.
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